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Totem OEM Marine and Reciprocating Compressor Spare Parts Large Steel Crankshaft

Customization: Available
After-sales Service: Avaliable
Warranty: 6~12 Months

Product Description

Basic Info & Parameters
Model NO.: Large
Certification: ISO 9001:2000, ISO 9001:2008
Standard: GB, GOST, ASTM, DIN
Surface Treatment: Normalizing, Tempering, Induction Harden
Manufacturing: Forging
Material: Steel 45 (Forging)
Testing: UT, MT, PT
Package Size: 350cm * 160cm * 160cm
Gross Weight: 1800.00kg
Product Description
OEM Marine and Reciprocating Compressor Spare Parts Large Steel Crankshaft

OEM Marine and Reciprocating Compressor Spare Parts Large Steel Crankshaft

A crankshaft is a fundamental and critical component of an internal combustion engine. Its primary function is to convert the reciprocating linear motion of the pistons into rotational motion. This rotational force (torque) is then transmitted through the flywheel and drivetrain to ultimately propel the vehicle or machine.

Manufactured from high-strength forged steel and precision-machined to exacting tolerances, it is engineered for durability, reliability, and optimal performance under extreme conditions.

Detail Photos
Machinery Processing
Forging Blank
1. Forging Blank and Inspection

1. A steel billet is cut and heated to a high temperature until malleable.

2. The hot billet is pressed into a die under immense force to form the rough crankshaft shape.

3. Excess material (flash) is trimmed off, and basic holes may be punched.

4. The forged blank is then cooled, ready for subsequent heat treatment and precision machining.

Inspection: PT detects surface flaws like cracks or porosity. The process involves applying penetrant, removing excess, and applying a developer to reveal defects.

Finishing Process
2. Finishing Process

Purpose: This final machining stage achieves exact dimensions and a mirror-like surface finish on the journals and crankpins for optimal performance.

Equipment: A specialized crankshaft grinder and a dedicated fixture are used to hold the part with extreme precision and stability.

Process: A high-speed abrasive grinding wheel removes microscopic amounts of material from the rotating crankshaft to meet tight tolerances.

Outcome: Ensures minimal friction, excellent oil retention, reduced wear, and superior durability.

Counterweight experiment
3. Counterweight Experiment (Dynamic Balancing)

The crankshaft undergoes dynamic balancing by spinning to measure imbalance, then correcting it by adding or removing weight.

Key Benefits:

  • Minimizes harmful vibrations.
  • Ensures smoother operation and reduces noise.
  • Significantly decreases stress and wear on bearings.
  • Enhances overall performance, reliability, and longevity.
Packaging
4. Professional Packaging

Shock Absorption: Thick white cushioning material protects precision-machined surfaces.

Environmental Sealing: Clear plastic film provides a barrier against dust, moisture, and corrosion.

Secure Stabilization: Combined with metal stands to minimize movement.

Safe Handling: Facilitates safer lifting and movement.

Specification
Specification Diagram
Item Specification Unit Description
1LengthLRange: >1m
2WeightKgRange: >100kg/ Single Piece
3Shaft shape-Crankshaft
4Material-Forging Steel 45 or Customized
5Heat Treatment-Normalizing, Tempering, Induction Harden, etc
6Testing-UT / MT / PT
7Application-Marine, Reciprocating Compressor etc
8Transport Package-Export package (steel frame, wooden box, etc.)
9Origin-China
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Company Profile
Company Factory

We are a technology and production enterprise specializing in various medium and large-sized precision parts processing. We have our own factory, strictly adhering to national standards. The export rate of the products is over 95%. The production site is strictly managed in accordance with 5S refined norms.

Our main business scope includes marine propulsion systems, white metal bearings, gas reciprocating compressors, steam turbine rotor systems, as well as various types of shafts, gears, rope wheels, sprockets, roller shafts, and other key components.

Our Product Quality

Our products are precision-engineered for critical applications. Forging billets are made of high-quality steel ingots, ensuring better internal purity, uniformity, and density. Our forgings undergo 100% ultrasonic flaw detection and meet international standards.

Workshop & Inspection

Workshop: We utilize a dedicated management software system for full-process Kanban management. Equipped with multiple CNC machining centers, including large-scale 14-meter and 20-meter CNC equipment, we guarantee high product yield rates.

Inspection: Obtained ISO 9001 Quality Management System certification. Our process includes visual checks, dimensional measurements, pneumatic tests, and non-destructive testing (UT and PT) to ensure the highest integrity.

Global Reach
Global Shipping

Our customers are distributed over a wide range of areas. Our products are exported to numerous countries, including Russia, Canada, Mexico, Turkey, Saudi Arabia, Korea, Thailand, Brazil, and many others. We have earned strong trust from our global partners.

FAQ
What type of company are you?
We are a technology-driven manufacturer expert in R&D and complex machining of medium-to-large precision parts. We have built deeply integrated partnerships with foundries and forging plants to ensure smooth production.
What are your machining capabilities?
Our production base is equipped with comprehensive modern CNC machine tools, including 3-axis to 5-axis machining centers, CNC lathes, milling machines, and grinding machines, handling everything from simple to highly complex parts.
Can you handle design challenges in drawings?
Yes, we offer DFM (Design for Manufacturing) analysis to spot potential issues early and suggest design modifications to reduce costs and improve manufacturability.
What is your quality control process?
We ensure quality at every stage with precision inspections and advanced tools, supported by third-party verification when required.
How do we begin our first collaboration?
Simply provide us with your product drawings, material requirements, quantities, and budget. Our sales engineer will coordinate with you on the details.

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